2/10トン IR自動錠剤プレス機 SAT-2A/10A

Reliable Pressure Solution for High-Precision FTIR Spectroscopy Samples

The accuracy of FTIR (Fourier Transform Infrared Spectroscopy) analysis depends heavily on the quality of sample pellets. Inconsistent pressure, uneven compression, or air gaps in pellets can directly affect spectral clarity and lead to unreliable test results.

To solve this challenge, the 2–10 Ton IR Automatic Tablet Press Machine (SAT-2A / SAT-10A) is designed specifically for laboratory-grade sample preparation. It provides stable hydraulic pressure, precise control, and consistent repeatability for KBr pellet formation and infrared spectroscopy testing.

Whether used in chemical research, pharmaceutical development, polymer analysis, or material science laboratories, this automatic tablet press ensures high-quality sample preparation every time.

What is an FTIR Tablet Press Machine?

An FTIR tablet press machine is a laboratory hydraulic press used to compress powdered samples into solid pellets for infrared spectroscopy analysis.

In FTIR testing, materials such as potassium bromide (KBr) are mixed with samples and compressed into transparent pellets. These pellets allow infrared light to pass through and generate accurate spectral data.

Compared with manual pressing tools, an automatic FTIR tablet press provides:

• Stable and adjustable pressure output
• Higher repeatability for laboratory testing
• Reduced operator error
• Improved pellet transparency and uniformity

This makes it an essential instrument in modern analytical laboratories.

Why Sample Quality Matters in FTIR Analysis

Accurate FTIR results depend heavily on the quality of pellet preparation. If pressure is unstable or uneven, it may cause:

• Weak or distorted absorption peaks
• Inconsistent sample thickness
• Reduced infrared transmission efficiency
• Poor repeatability in experimental data

The SAT-2A / SAT-10A ensures controlled pressure from 2 to 10 tons, enabling stable pellet density and improving analytical accuracy across repeated tests.

Key Features of SAT-2A / SAT-10A Automatic Tablets Press

The machine is designed with laboratory precision and industrial reliability in mind.

• Stable Hydraulic Pressure System: Provides adjustable pressure from 2 to 10 tons, ensuring accurate and repeatable sample compression.
• Automatic Pressing Operation: Reduces manual labor and improves efficiency in laboratory workflows.
• Digital Pressure Control Interface: Allows users to set and monitor pressure levels easily during operation.
• High Safety Protection System: Includes overload protection, pressure release safety mechanism, and operational limit control.
• Durable Steel Structure: Built with high-strength materials for long-term laboratory use and stability.
• Precise Mold Compatibility: Compatible with standard FTIR pellet dies for consistent sample preparation.

商品説明

項目	仕様
楽器モデル	SAT-2A
圧力限界	0.3-2T (1-28MPa)
自動制御	Savtaインテリジェントプログラムは、5段階の加圧を制御するために使用されます。
圧力モード	自動圧力補充 - 時限圧力保持 - 自動圧力リリーフ
保持時間	時間無制限（秒）
圧力変換	システムは自動的にサンプルの圧力を変換します。
圧力変換	7インチ・タッチスクリーン
機器保護	100mm高強度酸化アルミニウムプレート＋6mmプレキシガラスドア
リミットプロテクション	限界高さ以上のシリンダー自動圧力リリーフ
ホストの保護	実際の圧力が機械の最大圧力を超え、圧力開放プログラムが自動的に開始されます。
データ管理	10,000件の操作履歴を保存でき、Uディスクにエクスポート可能。
シリンダーパス	≤30mm
ワークスペース	145 × 160mm
サイズ	230 × 450 × 420mm
デバイス電源	220V/60Hz
重量	85Kg

Applications of IR Tablet Press Machine

The SAT-2A / SAT-10A is widely used in scientific and industrial laboratories for FTIR sample preparation and material testing applications.

FTIR Spectroscopy Sample Preparation

Used for compressing KBr and sample mixtures into transparent pellets for infrared spectroscopy analysis. It ensures stable infrared transmission and consistent spectral results in research and routine laboratory testing.

Pharmaceutical Laboratory Testing

Applied in pharmaceutical analysis for raw material identification, compound structure evaluation, and formulation consistency testing. It supports reliable FTIR-based quality control processes.

Chemical Research Laboratories

Used for preparing solid samples in organic and inorganic chemical analysis. It supports molecular structure identification, reaction product verification, and spectroscopic research experiments.

Polymer and Material Science

Used in polymer composition analysis, additive detection, and material performance studies. It ensures uniform pellet formation for accurate FTIR evaluation of complex materials.

Academic Research Institutions

Widely used in universities and research institutes for FTIR teaching experiments and scientific research projects. It provides stable sample preparation for spectroscopy training and laboratory demonstrations.

Quality Control Laboratories

Used in industrial QC environments for routine FTIR testing of raw materials and production samples. It ensures consistent sample preparation for reliable batch comparison and quality verification.

How the FTIR Tablet Press Works

The operation process is simple and efficient, suitable for laboratory environments:

1. Sample Loading
   The powdered sample and KBr mixture are placed into the mold cavity.
2. Pressure Setting
   The operator selects the required pressure level based on sample requirements.
3. Automatic Compression
   The hydraulic system applies uniform pressure to form a dense pellet.
4. Pressure Holding & Release
   Pressure is maintained for a set time to ensure structural stability, then released automatically.
5. Sample Removal
   The finished pellet is removed and ready for FTIR analysis.

This automated workflow ensures consistent sample quality with minimal operator variation.

Manual vs Automatic Tablet Press

The automatic system significantly improves both laboratory efficiency and analytical reliability.

操作手順

The SAT-2A / SAT-10A automatic tablet press is designed for simple and stable operation in laboratory environments. The standard operating procedure is as follows:

1. Sample Loading and Mold Assembly

Load the powdered sample (typically mixed with KBr for FTIR applications) into the mold cavity. Assemble the mold components securely to ensure proper sealing and uniform pressure distribution during pressing.

2. Mold Installation in Hydraulic Press

Place the assembled mold into the hydraulic press chamber. Tighten the lead screw to ensure the mold is correctly positioned and fixed before starting the pressing process.

3. Pressure Setting Configuration

Enter the control interface and access the pressure setting screen. Select the required pressure value according to the sample type and testing requirements.

4. Mold Parameter Adjustment

Set the mold specifications according to the sample shape requirements. Adjust the mold diameter settings to ensure compatibility with the FTIR pellet size standard.

5. Start Pressing Operation

Return to the main control interface and press the “Start” button. The system will begin automatic pressure increase according to the preset parameters.

6. Pressure Holding and Automatic Release

When the target pressure is reached, the system will automatically maintain stable pressure for a preset duration to ensure proper pellet formation. After completion, the system will automatically release pressure.

7. Sample Removal

Remove the mold from the press chamber and carefully extract the formed pellet. Ensure the sample remains intact and free from cracks or deformation.

8. FTIR Analysis

Place the prepared pellet into the infrared spectrometer for FTIR analysis. The high-quality, uniform pellet ensures stable infrared transmission and reliable spectral results.

ヘンチ・テクノロジーについて

ヘンチテクノロジー株式会社中国・天津を拠点とする同社は、赤外分光サンプル前処理装置の設計・製造に特化している。同社の製品ラインには、赤外線油圧プレス、金型、加熱金型、フルアクセサリーセットが含まれます。信頼できる 油圧プレスサプライヤーヘンチは、耐久性に優れた高性能ソリューションを世界中のラボに提供しています。

   

関連ラボ機器

• FTIR pellet dies and molds
• Laboratory moisture-proof storage cabinets
• Sample grinding and mixing tools
• Hydraulic press accessories and spare parts