Prensa automática de polvo modular HAP-FS de 65/100/150/200 toneladas
Visión general de la prensa automática de polvo
HAP-FS Series Modular Automatic Powder Press Machine is a high-pressure hydraulic pellet press designed for laboratory and industrial sample preparation. Available in 65, 100, 150, and 200 ton models, it provides programmable pressure control, multi-stage pressurization, automatic pressure compensation, controlled dwell time, and automatic demolding.
The split-type modular structure provides a larger working space for different mold configurations and high-pressure sample preparation requirements. The system supports round, square, irregular, and battery-related molds within the applicable pressure range.
With a 7-inch touch LCD interface, configurable pressure stages, automatic pressure relief, operation data storage, and optional computer connectivity, the HAP-FS series provides controlled and repeatable powder pressing for applications including XRF, FTIR, materials testing, ceramics, metal powders, and other laboratory sample preparation processes.
Características principales
High-Pressure Powder Compaction
The HAP-FS series covers a pressure range from 65 to 200 tons, providing different capacity options for laboratory and industrial applications. The hydraulic system allows the pressing force to be adjusted according to the sample, mold, and required compaction conditions.
The available models include:
- HAP-65S: up to 65 tons
- HAP-100S: up to 100 tons
- HAP-150S: up to 150 tons
- HAP-200S: up to 200 tons
Programmable Multi-Stage Pressing
The intelligent control system supports five programmable pressure stages as standard, with an optional 15-stage configuration.
The pressing sequence can be programmed to include:
- Initial pressurization
- Pressure compensation or repressurization
- Mantenimiento de la presión
- Timed pressure release
- Automatic pressure relief
This allows the pressing cycle to be adjusted for different powder materials, mold designs, and sample preparation requirements.
Automatic Pressure Control
The system automatically monitors the programmed pressure and adjusts the pressing process according to the selected parameters. An overpressure warning is provided when the actual pressure exceeds the specified setting.
The minimum pressure adjustment increment is 0.3 tons as standard and can be customized when finer pressure control is required.
Automatic Demolding
After the pressing cycle is completed, the sample mold can be transferred to the demolding position. The automatic demolding function helps reduce manual handling during sample preparation and improves operational consistency.
Manual screw operation is also available when required.
7-Inch Touchscreen Control
The HAP-FS uses a 7-inch touch LCD display with switchable Chinese and English interfaces.
The operating interface provides direct access to:
- Tipo de molde
- Mold diameter
- Pressurization stage
- Set pressure
- Pressure compensation
- Mold pressure
- Pressure-holding time
- Real-time pressure
- Real-time pressure-holding time
- Inicio
- Configuración
- Desmoldeo
- Gestión de datos
Operation Data Storage
The control system can store up to 10,000 historical operation records. Experimental parameters and time records can be exported to a USB drive for storage, review, and process documentation.
Multiple Safety Protection Systems
The HAP-FS incorporates mechanical, electrical, and hydraulic protection functions for high-pressure operation.
Safety features include:
- High-strength steel protective structure
- 6 mm plexiglass protective door
- Leakage protection
- Interruptor de parada de emergencia
- Cylinder height limit protection
- Automatic pressure relief
- Overpressure warning
- Mechanical fault alarm and stop function
Aplicaciones
The HAP-FS series is designed for high-pressure powder compaction and laboratory sample preparation where controlled and repeatable pressing is required.
Las aplicaciones típicas son:
- XRF sample pellet preparation
- FTIR sample preparation
- Ceramic powder pressing
- Metal powder compaction
- Mineral sample preparation
- Material research
- Powder metallurgy testing
- Quality control laboratories
- Research and development laboratories
- Industrial material testing
For XRF and FTIR applications, the press can be configured with suitable molds according to the required sample diameter, material, and pressing force.
How the HAP-FS Powder Press Machine Works
The HAP-FS uses a programmable hydraulic pressing process to compact powder material inside a selected mold.
The basic workflow is:
Powder Loading → Mold Assembly → Mold Installation → Pressure Setting → Multi-Stage Pressing → Pressure Holding → Automatic Pressure Relief → Demolding → Finished Pellet
Before starting the cycle, the operator selects the mold type, mold diameter, target pressure, pressure stages, and dwell time through the touchscreen interface.
During pressing, the hydraulic system applies the programmed force and maintains the required pressure for the specified period. Once the cycle is completed, the system releases the pressure and the sample can be demolded.
This controlled process helps reduce variation caused by inconsistent manual pressing conditions.
HAP-FS Model Selection
The four HAP-FS models provide different maximum pressing capacities for different sample preparation requirements.
| Modelo | Presión máxima | Diámetro del cilindro | Espacio efectivo | Peso del anfitrión |
|---|---|---|---|---|
| HAP-65S | 65 tons | Φ165 mm | 220 × 220 × 220 mm | 285 kg |
| HAP-100S | 100 tons | Φ200 mm | 260 × 260 × 220 mm | 451 kg |
| HAP-150S | 150 tons | Φ250 mm | 300 × 480 × 290 mm | 552 kg |
| HAP-200S | 200 tons | Φ290 mm | 290 × 480 × 300 mm | 703 kg |
The appropriate model depends on the required pressing force, mold size, sample material, and available working space. Hench can recommend the suitable configuration based on the intended sample preparation process.
Technical Specifications
| Parámetro | HAP-65S | HAP-100S | HAP-150S | HAP-200S |
|---|---|---|---|---|
| Rango de presión | 0.5–65 T | 1–100 T | 3–150 T | 3–200 T |
| Diámetro del cilindro | Φ165 mm | Φ200 mm | Φ250 mm | Φ290 mm |
| Automatic Control | 5-stage programmable / optional 15-stage | 5-stage programmable / optional 15-stage | 5-stage programmable / optional 15-stage | 5-stage programmable / optional 15-stage |
| Presurización | Automatic pressurization, compensation, dwell, and pressure release | Same | Same | Same |
| Tiempo de permanencia | No fixed time limit | No fixed time limit | No fixed time limit | No fixed time limit |
| Conversión de la presión | Automatic with overpressure warning | Automatic with overpressure warning | Automatic with overpressure warning | Automatic with overpressure warning |
| Mostrar | 7-inch touch LCD | 7-inch touch LCD | 7-inch touch LCD | 7-inch touch LCD |
| Interface | Chinese / English switchable | Chinese / English switchable | Chinese / English switchable | Chinese / English switchable |
| Protective Door | 6 mm plexiglass | 6 mm plexiglass | 6 mm plexiglass | 6 mm plexiglass |
| Cylinder Stroke | ≤50 mm | ≤50 mm | ≤50 mm | ≤50 mm |
| Data Storage | 10,000 records | 10,000 records | 10,000 records | 10,000 records |
| Data Export | USB | USB | USB | USB |
| Ejection Pressure | Adjustable within pressure-bearing range | Adjustable within pressure-bearing range | Adjustable within pressure-bearing range | Adjustable within pressure-bearing range |
| Safety | Leakage protection + emergency stop | Leakage protection + emergency stop | Leakage protection + emergency stop | Leakage protection + emergency stop |
| Fuente de alimentación | 220 V, 50/60 Hz; 110 V optional | 220 V, 50/60 Hz; 110 V optional | 220 V, 50/60 Hz; 110 V optional | 220 V, 50/60 Hz; 110 V optional |
| Potencia | 800 W | 1500 W | 1500 W | 1500 W |
| Host Size | 350 × 220 × 885 mm | 410 × 300 × 965 mm | 440 × 520 × 1110 mm | 480 × 650 × 1110 mm |
| Peso del anfitrión | 285 kg | 451 kg | 552 kg | 703 kg |
| Controller Size | 260 × 400 × 400 mm | 300 × 480 × 480 mm | - | - |
| Peso del controlador | 66 kg | 85 kg | - | - |
Mold and Configuration Options
The HAP-FS series supports different mold configurations within the applicable pressure range. Mold selection should be based on the sample material, target pellet dimensions, required pressing force, and analytical method.
Available mold configurations can include:
- Circular molds
- Square molds
- Irregular molds
- Battery-related molds
- Customized molds
The system also allows the mold diameter to be entered through the control interface so that the pressing parameters can be matched to the selected mold.
Hench can customize or modify the press and mold configuration according to specific sample preparation requirements.
Procedimiento operativo
1. Load the Powder
Place the prepared powder sample into the selected mold and assemble the mold components correctly.
2. Install the Mold
Place the assembled mold into the working area of the hydraulic press and secure it using the screw mechanism.
3. Set the Pressing Parameters
Select Configuración on the touchscreen interface. Enter the required mold type, mold diameter, target pressure, pressure compensation, pressure stages, and dwell time.
4. Start the Pressing Cycle
Vuelva a la interfaz principal y pulse Inicio. The hydraulic system begins the programmed pressure cycle.
5. Hold and Release Pressure
The system maintains the programmed pressure for the specified dwell time before automatically releasing pressure according to the programmed sequence.
6. Demold the Sample
After pressure release, remove the mold, invert it if required, and place it into the demolding sleeve. Select Desmolde to complete the automatic demolding process.
7. Remove the Finished Pellet
Remove the compacted sample from the mold. The prepared pellet is then ready for the next analytical or testing procedure.
Control Interface
The HAP-FS control interface is designed to provide direct access to the parameters required during powder pressing.
A typical operation screen displays:
- Mold Type: Circular
- Mold Diameter: 25.00 mm
- Pressurization Stage: 1
- Current Stage: 1
- Set Pressure: 0.3 T
- Pressure Compensation: 0.0 T
- Mold Pressure: 6 MPa
- Hold-Pressure Time: 10 s
- Real-Time Pressure: 0.0 T
- Real-Time Pressure: 0 MPa
- Hold-Pressure Timing: 0 s
The main interface includes Inicio, Configuración, Desmoldey Gestión de datos functions.
Data Management and Process Records
The built-in data management function allows operators to review historical experimental parameters and operating times.
Up to 10,000 operation records can be stored in the system. Records can be exported to a USB drive for external storage and process documentation.
This function is particularly useful for laboratories that need to maintain repeatable sample preparation conditions and retain historical operating data.
Safety and Protection
High-pressure powder pressing requires controlled operation and appropriate mechanical protection. The HAP-FS integrates several protection functions into the hydraulic and control systems.
The protective system includes a high-strength steel structure, plexiglass safety door, leakage protection, emergency stop, cylinder limit protection, overpressure monitoring, automatic pressure relief, and mechanical fault alarms.
If the hydraulic cylinder exceeds its permitted height or the system detects an abnormal pressure condition, the corresponding protection function can stop the operation and initiate pressure relief.
Customization Options
The HAP-FS can be configured according to specific sample preparation and laboratory requirements.
Customization may include:
- Pressing capacity
- Tipo de molde
- Mold diameter
- Mold configuration
- Pressure control stages
- Pressure adjustment resolution
- Electrical configuration
- Language interface
- Computer connectivity
- Remote operation functions
- Special sample preparation requirements
For applications involving unusual sample dimensions, high-density materials, special mold shapes, or specific analytical procedures, Hench can evaluate the required pressing force and mold configuration before production.
Why Choose Hench HAP-FS Powder Press Machine?
The HAP-FS combines high pressing capacity with programmable process control and modular configuration. As a versatile prensa de laboratorio, it allows operators to adjust pressure stages, dwell time, mold parameters, and pressure compensation according to the sample preparation process instead of relying on a fixed pressing cycle.
Its 65–200 ton capacity range allows the HAP-FS product family to cover different laboratory and industrial pressing requirements. As an prensa hidráulica automática, it also provides automated pressure control, pressure holding, pressure relief, and demolding functions. Optional molds and customized configurations further extend its application range.
For laboratories preparing samples for XRF, FTIR, materials analysis, or quality control, the HAP-FS provides a controlled hydraulic platform for repeatable powder compaction.
Preguntas frecuentes
What is an automatic powder press machine used for?
An automatic powder press machine compacts powdered materials into pellets or shaped samples under controlled hydraulic pressure. The HAP-FS is designed for applications including XRF and FTIR sample preparation, ceramic pressing, metal powder compaction, and material testing.
What is the difference between the HAP-65S, HAP-100S, HAP-150S, and HAP-200S?
The main difference is the maximum pressing capacity and corresponding cylinder size. The HAP-65S provides up to 65 tons, while the HAP-100S, HAP-150S, and HAP-200S provide up to 100, 150, and 200 tons respectively.
Can the powder press machine use different molds?
Yes. The HAP-FS supports different mold configurations within the applicable pressure range, including circular, square, irregular, and customized molds.
How many pressure stages can be programmed?
The standard control system supports five programmable pressure stages. A 15-stage configuration is available as an option.
Can the pressing time be adjusted?
Yes. The dwell time can be programmed according to the sample preparation requirements, with no fixed maximum time specified in the system configuration.
Can the machine store operating data?
Yes. The system can store up to 10,000 historical operation records. Data can be exported to a USB drive.
Is the HAP-FS suitable for XRF sample preparation?
Yes. The HAP-FS can be configured for XRF powder pellet preparation. The appropriate pressing capacity and mold should be selected according to the material, pellet dimensions, and analytical requirements.
Can the HAP-FS be customized?
Yes. Hench can customize the mold, pressure configuration, electrical supply, interface, computer connectivity, and other machine parameters according to specific application requirements.
Acerca de Hench Technology Co.
Hench Technology Co., Ltd. is a China-based supplier of laboratory and industrial hydraulic pressing equipment. The company provides powder pressing and sample preparation solutions for laboratories, research institutions, material testing, and industrial applications.
The HAP-FS series is developed for applications requiring controlled high-pressure compaction, programmable pressing cycles, and repeatable sample preparation. Hench can provide different pressing capacities, mold configurations, and customized options according to application requirements.
For model selection, mold configuration, or a customized powder pressing solution, contact Hench Technology to discuss your sample material, target pellet size, required pressing force, and application.
