{"id":6080,"date":"2025-12-04T08:51:50","date_gmt":"2025-12-04T08:51:50","guid":{"rendered":"https:\/\/www.hcftir.com\/?p=6080"},"modified":"2025-12-04T09:28:25","modified_gmt":"2025-12-04T09:28:25","slug":"what-should-be-done-if-the-laboratory-tablet-press-die-gets-stuck","status":"publish","type":"post","link":"https:\/\/www.hcftir.com\/es\/what-should-be-done-if-the-laboratory-tablet-press-die-gets-stuck-article\/","title":{"rendered":"\u00bfQu\u00e9 hay que hacer si se atasca el troquel de la comprimidora de laboratorio?"},"content":{"rendered":"

Durante el experimento, a menudo nos encontramos con situaciones en las que el troquel no puede extraerse f\u00e1cilmente o el troquel se obstruye con polvo y no puede extraerse. En este art\u00edculo, presentaremos brevemente estas situaciones y ofreceremos soluciones.<\/p>\n\n\n\n

I.\u00bfCu\u00e1les son las razones que provocan el atasco de la p\u00f3lvora o la dificultad para extraer el troquel?<\/h2>\n\n\n\n

1.Despu\u00e9s de a\u00f1adir la muestra de polvo en la cavidad, se introdujo la varilla de prensado del troquel, pero no presion\u00f3 hacia abajo ni gir\u00f3. Como resultado, la varilla se inclin\u00f3 dentro de la cavidad y se cay\u00f3, haciendo que la matriz se atascara y raspara la pared interior.<\/p>\n\n\n\n

\"troquel<\/figure>\n\n\n\n

2. Al fabricar las pastillas, coloque el troquel en el centro exacto de la prensa para pastillas. Una aplicaci\u00f3n de fuerza incoherente tambi\u00e9n puede provocar dificultades para extraer las pastillas.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

 3.Si el presurizador de la m\u00e1quina supera el rango de presi\u00f3n que puede soportar el molde (consulte la tabla de correspondencia de presiones del molde en la figura siguiente; para otras especificaciones, consulte la tabla con el fabricante), tambi\u00e9n provocar\u00e1 que no se pueda extraer la barra de prensado.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

4. Si se coloca demasiado polvo de muestra, o si la muestra es demasiado fina (m\u00e1s gruesa que 200 mesh), puede hacer que el troquel se atasque. 5. Si el grosor de la muestra supera los 6 mm, ser\u00e1 dif\u00edcil darle forma y desmoldarla (se recomienda utilizar un troquel partido).<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

5. Si la muestra tiene una dureza excesivamente alta y una fuerte adhesividad, y es propensa a la corrosi\u00f3n, deber\u00e1 seleccionarse la matriz de prensado adecuada (como una aleaci\u00f3n dura).<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

6. Despu\u00e9s de cada operaci\u00f3n de prensado, debe realizarse una limpieza oportuna y un mantenimiento regular para evitar que los restos de polvo en las superficies interior y exterior, as\u00ed como en la barra de prensado, provoquen atascos durante el siguiente proceso de prensado.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

Si hay residuos de muestra en la superficie de la matriz que no se pueden eliminar, no limpie ni empape la matriz con agua. (Los materiales de estas matrices son todos matrices de acero de proceso templado de alta calidad. Este tipo de acero tiene buena tenacidad y alta resistencia, pero cuando se expone a mol\u00e9culas de agua, producir\u00e1 iones de \u00f3xido). Muchos clientes preguntan por qu\u00e9 no se utiliza acero inoxidable. El acero inoxidable es un material blando y no puede utilizarse como acero para matrices.<\/p>\n\n\n\n

Si el troquel no se utiliza durante mucho tiempo, puede aplicarle aceite antioxidante en la superficie para evitar que se oxide. Adem\u00e1s, puede guardar el troquel en un entorno seco (como un armario de secado de cristal o una caja a prueba de humedad).<\/p>\n\n\n\n

II. \u00bfC\u00f3mo tratar el acn\u00e9 despu\u00e9s del tratamiento?<\/h2>\n\n\n\n

1. Intento manual: En primer lugar, intente empujar manualmente el troquel hacia arriba, utilizando la presi\u00f3n de la m\u00e1quina de prensado para liberar el troquel.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

2. M\u00e9todo de deformaci\u00f3n por impacto de gravedad: Envuelva el troquel atrapado con una toalla y golp\u00e9elo suavemente por todos los lados contra el suelo para provocar el aflojamiento dentro de la cavidad. A continuaci\u00f3n, extraiga la varilla de presi\u00f3n de bloqueo.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

3. Inserte el troquel:<\/p>\n\n\n\n

En primer lugar, prepare una herramienta de manga hueca. Coloque el molde boca abajo sobre el manguito. Coloque una varilla de presi\u00f3n m\u00e1s peque\u00f1a que el di\u00e1metro de la cavidad entre el molde y la m\u00e1quina de prensar. La m\u00e1quina de prensado aplica presi\u00f3n haciendo fuerza para empujar la varilla de presi\u00f3n atrapada hacia fuera. Si el cliente no dispone de esta herramienta, p\u00f3ngase en contacto con el fabricante para solicitarla.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

4. Compruebe si la cavidad interior del molde est\u00e1 rayada o corro\u00edda por objetos extra\u00f1os. Si hay objetos extra\u00f1os adheridos, es necesario rectificarlos y limpiarlos con papel de lija; si los ara\u00f1azos son demasiado graves, es necesario devolver el molde a la f\u00e1brica para rectificarlo y repararlo.<\/p>\n\n\n\n

Las anteriores son varias situaciones comunes que suelen darse durante los experimentos diarios. Las dem\u00e1s situaciones se explicar\u00e1n por separado. Independientemente de la situaci\u00f3n que provoque que el troquel se atasque o sea dif\u00edcil de desmoldar, no debemos utilizar herramientas romas como martillos para aplastarlo. En su lugar, debemos ponernos r\u00e1pidamente en contacto con el fabricante.<\/p>\n\n\n

\n
\"troquel<\/figure><\/div>\n\n\n

Acerca de Hench Technology<\/strong><\/h2>\n\n\n\n

Hench Technology es un proveedor l\u00edder mundial de utillaje de alta precisi\u00f3n para prensas de granulado y comprimidos. Nuestra matriz de granulado<\/a><\/strong> est\u00e1 dise\u00f1ada y fabricada con los m\u00e1s altos est\u00e1ndares, utilizando acero templado de primera calidad, procesos avanzados de tratamiento t\u00e9rmico y un riguroso control de calidad. Las matrices para pellets de Hench se utilizan ampliamente en laboratorios y plantas piloto de todo el mundo, y se conf\u00eda en ellas por su durabilidad, precisi\u00f3n y fiabilidad. Tanto si necesita matrices est\u00e1ndar para formulaciones rutinarias como herramientas personalizadas para compuestos especiales, Hench ofrece soluciones de calidad profesional que resisten las exigentes condiciones de fabricaci\u00f3n.<\/p>","protected":false},"excerpt":{"rendered":"

Durante el experimento, a menudo nos encontramos con situaciones en las que el troquel no puede extraerse f\u00e1cilmente o el troquel se obstruye con polvo y no puede extraerse. En este art\u00edculo, presentaremos brevemente estas situaciones y ofreceremos soluciones. I. \u00bfCu\u00e1les son las causas del atasco de polvo o de la dificultad para extraer el troquel? 1.Despu\u00e9s de a\u00f1adir la muestra de polvo en [...]<\/p>","protected":false},"author":1,"featured_media":5594,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[238],"tags":[],"class_list":["post-6080","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"\nWhat should be done if the laboratory tablet press die gets stuck? - Hench Technology<\/title>\n<meta name=\"description\" content=\"Learn how to safely remove and prevent stuck tablet-press dies. 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